Canon imageRUNNER iR1133 iR1133A iR1133iF Service Manual

Canon imageRUNNER iR1133 iR1133A iR1133iF Service Manual.pdf

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Canon imageRUNNER iR1133 Service manual 
Canon imageRUNNER iR1133A Service manual
Canon imageRUNNER iR1133iF Service manual 

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Contents

Safety Precautions
CDRH Provisions--------------------------------------------------------------0-6
Laser Safety---------------------------------------------------------------------0-6
About Laser Beams---------------------------------------------------------------- 0-6
Handling Laser Scanner Unit---------------------------------------------------- 0-6
Toner Safety---------------------------------------------------------------------0-7
About Toner-------------------------------------------------------------------------- 0-7
Handling Adhered Toner---------------------------------------------------------- 0-7
Notes When Handling A Battery--------------------------------------------0-7
Notes On Assembly/Disassembly------------------------------------------0-7

Product Overview
Product Lineups----------------------------------------------------------------1-2
Main Unit------------------------------------------------------------------------------ 1-2
Options-------------------------------------------------------------------------------- 1-2
Product Features---------------------------------------------------------------1-3
Features------------------------------------------------------------------------------- 1-3
Specifications-------------------------------------------------------------------1-3
Main Unit Specifications----------------------------------------------------------- 1-3
ADF Specifications----------------------------------------------------------------- 1-5
FAX Specifications------------------------------------------------------------------ 1-5
Print Speed.-------------------------------------------------------------------------- 1-6
Paper types--------------------------------------------------------------------------- 1-6
Paper size---------------------------------------------------------------------------- 1-6
Name of Parts-------------------------------------------------------------------1-7
External View------------------------------------------------------------------------ 1-7
Cross Sectional View-------------------------------------------------------------- 1-8
ADF/Reader Unit----------------------------------------------------------------------------- 1-8
Printer------------------------------------------------------------------------------------------- 1-8
Operation Panel--------------------------------------------------------------------- 1-9
Main Operation Panel---------------------------------------------------------------------- 1-9

Technical Overview
Basic Configuration------------------------------------------------------------2-2
Configuration Function------------------------------------------------------------ 2-2
Basic Sequence--------------------------------------------------------------------- 2-2
Basic Operational Sequence------------------------------------------------------------- 2-2
Print Sequence------------------------------------------------------------------------------- 2-3
Print Mode---------------------------------------------------------------------------- 2-4
Document Exposure / Delivery System----------------------------------2-5
Specifications / Control / Function List------------------------------------------------- 2-5
Major Components-------------------------------------------------------------------------- 2-5
Document Feeder System-------------------------------------------------------- 2-6
Pickup/Feed/Delivery Operation--------------------------------------------------------- 2-6
Original Detection--------------------------------------------------------------------------- 2-7
Jam Detection-------------------------------------------------------------------------------- 2-8
Service Tasks------------------------------------------------------------------------ 2-8
Action for Parts Replacement------------------------------------------------------------ 2-8
Maintenance---------------------------------------------------------------------------------- 2-8
Service Notes--------------------------------------------------------------------------------- 2-8
Controller System--------------------------------------------------------------2-9
Outline--------------------------------------------------------------------------------- 2-9
Controls------------------------------------------------------------------------------- 2-9
Outline------------------------------------------------------------------------------------------ 2-9
Motor / Fan Control------------------------------------------------------------------------2-10
Failure Detection---------------------------------------------------------------------------- 2-11
Low-voltage Power Supply------------------------------------------------------ 2-11
Outline----------------------------------------------------------------------------------------- 2-11
Protective Function-------------------------------------------------------------------------2-12
Safety------------------------------------------------------------------------------------------2-12
Low-voltage Power Supply Unit Failure Detection---------------------------------2-12
Power-Saving Mode-----------------------------------------------------------------------2-12
Service Tasks-----------------------------------------------------------------------2-13
Action for Parts Replacement-----------------------------------------------------------2-13
Maintenance---------------------------------------------------------------------------------2-13
Service Notes--------------------------------------------------------------------------------2-13
Laser Exposure System---------------------------------------------------- 2-14

Outline--------------------------------------------------------------------------------2-14
Optical Unit Failure Detection---------------------------------------------------2-14
Service Tasks-----------------------------------------------------------------------2-14
Action for Parts Replacement-----------------------------------------------------------2-14
Maintenance---------------------------------------------------------------------------------2-14
Service Notes--------------------------------------------------------------------------------2-14
Image Formation System-------------------------------------------------- 2-15
Outline--------------------------------------------------------------------------------2-15
Image Formation Process-------------------------------------------------------2-15
Outline-----------------------------------------------------------------------------------------2-15
Latent Image Formation Block----------------------------------------------------------2-16
Developing Block---------------------------------------------------------------------------2-16
Transfer Block-------------------------------------------------------------------------------2-17
Fixing Block----------------------------------------------------------------------------------2-17
Drum Cleaning Block----------------------------------------------------------------------2-17
High-voltage Power Supply-----------------------------------------------------2-18
Outline-----------------------------------------------------------------------------------------2-18
Service Tasks-----------------------------------------------------------------------2-18
Action for Parts Replacement-----------------------------------------------------------2-18
Maintenance---------------------------------------------------------------------------------2-18
Notes on Field Service--------------------------------------------------------------------2-18
Fixing System----------------------------------------------------------------- 2-19
Outline--------------------------------------------------------------------------------2-19
Fixing Control Circuit--------------------------------------------------------------2-20
Throughput Reduction Control----------------------------------------------------------2-20
Fixing Temperature Control--------------------------------------------------------------2-21
Protective Function-------------------------------------------------------------------------2-21
Failure Detection----------------------------------------------------------------------------2-22
Service Tasks-----------------------------------------------------------------------2-22
At Parts Replacement---------------------------------------------------------------------2-22
Maintenance---------------------------------------------------------------------------------2-22
Notes On Service Works------------------------------------------------------------------2-22
Pickup / Feed System------------------------------------------------------- 2-23
Outline--------------------------------------------------------------------------------2-23
Drive Configuration----------------------------------------------------------------2-23
Jam Detection----------------------------------------------------------------------2-24
Outline-----------------------------------------------------------------------------------------2-24

Pickup Delay Jam--------------------------------------------------------------------------2-25
Pickup Stationary Jam--------------------------------------------------------------------2-25
Delivery Delay Jam-------------------------------------------------------------------------2-25
Delivery Stationary Jam-------------------------------------------------------------------2-25
Fixing Paper Wrap Jam ------------------------------------------------------------------2-25
Reverse Delay Jam------------------------------------------------------------------------2-25
Reverse Stationary Jam------------------------------------------------------------------2-25
Internal Residual Jam---------------------------------------------------------------------2-25
Door Open Jam-----------------------------------------------------------------------------2-25
Service Tasks-----------------------------------------------------------------------2-25
At Parts Replacement---------------------------------------------------------------------2-25
Maintenance---------------------------------------------------------------------------------2-25
Notes On Service Works------------------------------------------------------------------2-25
Embedded RDS-------------------------------------------------------------- 2-26
Product Overview------------------------------------------------------------------2-26
Overview--------------------------------------------------------------------------------------2-26
Features and benefits---------------------------------------------------------------------2-26
Service cautions--------------------------------------------------------------------2-26
E-RDS Setup------------------------------------------------------------------------2-27
E-RDS-related setting items (service mode)----------------------------------------2-27
Steps to E-RDS settings------------------------------------------------------------------2-27
Steps to Request Service Call button settings--------------------------------------2-28
Initializing E-RDS settings----------------------------------------------------------------2-29
COM-LOG Report--------------------------------------------------------------------------2-29
FAQ------------------------------------------------------------------------------------2-30
Troubleshooting--------------------------------------------------------------------2-31
Error code and strings------------------------------------------------------------2-33

Periodical Services
Periodically Replaced Parts-------------------------------------------------3-2
Consumable Parts-------------------------------------------------------------3-2
Periodical Service--------------------------------------------------------------3-2
Cleaning--------------------------------------------------------------------------3-2

Disassembly/Assembly
List of Parts----------------------------------------------------------------------4-2
External View------------------------------------------------------------------------ 4-2

Main Unit------------------------------------------------------------------------------ 4-3
Sensor / Switch---------------------------------------------------------------------- 4-4
Motor / Fan--------------------------------------------------------------------------- 4-5
Other----------------------------------------------------------------------------------- 4-5
PCB------------------------------------------------------------------------------------ 4-6
Connector Layout Drawing------------------------------------------------------- 4-7
External Cover---------------------------------------------------------------- 4-11
Removing the Left Cover Unit-------------------------------------------------- 4-11
Removing the Left Rear Cover-------------------------------------------------4-13
Removing the Right Cover Unit------------------------------------------------4-14
Removing the Front Cover Unit------------------------------------------------4-16
Removing the Rear Cover Unit-------------------------------------------------4-17
Removing the Upper Cover-----------------------------------------------------4-18
Document Exposure / Delivery System-------------------------------- 4-19
Removing the ADF Unit + Reader Unit---------------------------------------4-19
Removing the ADF Roller Unit--------------------------------------------------4-21
Removing the ADF Pickup Roller----------------------------------------------4-22
Removing the ADF Separation Roller----------------------------------------4-23
Removing the ADF Separation Pad-------------------------------------------4-24
Removing the ADF Pickup Feed Unit-----------------------------------------4-25
Removing the ADF Pickup Motor Unit----------------------------------------4-28
Removing the ADF Delivery Solenoid Unit----------------------------------4-29
Removing the Reader Unit Upper Cover------------------------------------4-29
Removing the CIS Unit-----------------------------------------------------------4-31
Controller System------------------------------------------------------------ 4-33
Removing the Controller Cover------------------------------------------------4-33
Removing the Main Controller PCB-------------------------------------------4-33
Removing the NCU PCB (iR 1133iF Only)----------------------------------4-35
Removing the OFF Hook PCB (iR 1133iF Only)---------------------------4-35
Removing the Controller Box---------------------------------------------------4-36
Removing the Engine Controller Unit ----------------------------------------4-38
Removing the Control Panel----------------------------------------------------4-41
Removing the Main Motor ------------------------------------------------------4-42
Removing the Main Fan----------------------------------------------------------4-44
Removing the Main Drive Unit -------------------------------------------------4-44
Removing the Duplex Drive Unit-----------------------------------------------4-47

Removing the Duplex Reverse Solenoid------------------------------------4-48
Removing the Cassette Pickup Solenoid------------------------------------4-48
Laser Scanner System----------------------------------------------------- 4-49
Removing the Laser Scanner Unit---------------------------------------------4-49
Image Forming System----------------------------------------------------- 4-50
Removing the Transfer Roller---------------------------------------------------4-50
Removing the Registration Unit------------------------------------------------4-51
Fixing System----------------------------------------------------------------- 4-52
Removing the Fixing Assembly-------------------------------------------------4-52
Pickup / Feed System------------------------------------------------------- 4-54
Removing the Duplex Feed Unit-----------------------------------------------4-54
Removing the Cassette Pickup Roller----------------------------------------4-56
Removing the Cassette Separation Pad-------------------------------------4-57
Removing the MP Pickup Roller-----------------------------------------------4-57
Removing the MP Separation Pad--------------------------------------------4-58

Adjustment
Overview-------------------------------------------------------------------------5-2
Actions after Replacement Parts-------------------------------------------5-2
Document Exposure / Delivery System--------------------------------------- 5-2
After Replacing the CIS Unit-------------------------------------------------------------- 5-2
After Replacing the ADF Unit------------------------------------------------------------- 5-2
After Replacing the Reader Unit--------------------------------------------------------- 5-3
After Replacing the Reader Upper Cover Unit--------------------------------------- 5-3
Controller System------------------------------------------------------------------- 5-4
After Replacing the Main Controller PCB---------------------------------------------- 5-4

Trouble Shooting
Test Print-------------------------------------------------------------------------6-2
Test Pages---------------------------------------------------------------------------- 6-2
Engine-test Page---------------------------------------------------------------------------- 6-2
Controller Test Print ------------------------------------------------------------------------ 6-2
Trouble Shooting Items-------------------------------------------------------6-3
Special Mode------------------------------------------------------------------------ 6-3
Trailing edge image soiling------------------------------------------------------- 6-4
Repetitive Image Defects Ruler------------------------------------------------- 6-4

Nip-width Specifications----------------------------------------------------------- 6-5
Version Up-----------------------------------------------------------------------6-6
Overview of Upgrading------------------------------------------------------------ 6-6
Firmware Configuration----------------------------------------------------------- 6-6
Preparation--------------------------------------------------------------------------- 6-7
Necessary System Environment--------------------------------------------------------- 6-7
Before Downloading the System Software-------------------------------------------- 6-7
Downloading the System Software--------------------------------------------- 6-8
Procedure of Downloading---------------------------------------------------------------- 6-8

Error Codes
Overview-------------------------------------------------------------------------7-2
Outline--------------------------------------------------------------------------------- 7-2
Outline------------------------------------------------------------------------------------------ 7-2
Location code--------------------------------------------------------------------------------- 7-2
Position code--------------------------------------------------------------------------------- 7-2
Alarm Code----------------------------------------------------------------------7-2
Error Code-----------------------------------------------------------------------7-3
Jam Code------------------------------------------------------------------------7-6

Service Mode
Overview-------------------------------------------------------------------------8-2
Service Mode Menu---------------------------------------------------------------- 8-2
Backing up Service Mode--------------------------------------------------------- 8-2
Screen flow of Service Mode---------------------------------------------------- 8-3
Service mode structure-------------------------------------------------------------------- 8-3
Screen flow of Service mode------------------------------------------------------------- 8-3
COPIER--------------------------------------------------------------------------8-4
DISPLAY------------------------------------------------------------------------------ 8-4
VERSION-------------------------------------------------------------------------------------- 8-4
ERR--------------------------------------------------------------------------------------------- 8-4
JAM--------------------------------------------------------------------------------------------- 8-4
CCD--------------------------------------------------------------------------------------------- 8-5
I/O--------------------------------------------------------------------------------------- 8-5
R-CON------------------------------------------------------------------------------------------ 8-5
ADJUST------------------------------------------------------------------------------- 8-6
ADJ-XY----------------------------------------------------------------------------------------- 8-6

CCD--------------------------------------------------------------------------------------------- 8-7
PASCAL--------------------------------------------------------------------------------------- 8-11
FEED-ADJ------------------------------------------------------------------------------------8-12
FUNCTION--------------------------------------------------------------------------8-13
CCD--------------------------------------------------------------------------------------------8-13
CLEAR----------------------------------------------------------------------------------------8-14
MISC-R----------------------------------------------------------------------------------------8-14
MISC-P----------------------------------------------------------------------------------------8-15
SYSTEM--------------------------------------------------------------------------------------8-15
SPLMAN--------------------------------------------------------------------------------------8-16
INSTALL---------------------------------------------------------------------------------------8-17
OPTION------------------------------------------------------------------------------8-19
BODY------------------------------------------------------------------------------------------8-19
USER------------------------------------------------------------------------------------------8-20
ACC--------------------------------------------------------------------------------------------8-22
LCNS-TR-------------------------------------------------------------------------------------8-22
LCNS-OF-------------------------------------------------------------------------------------8-24
COUNTER---------------------------------------------------------------------------8-25
TOTAL-----------------------------------------------------------------------------------------8-25
PICK-UP--------------------------------------------------------------------------------------8-26
FEEDER--------------------------------------------------------------------------------------8-26
JAM--------------------------------------------------------------------------------------------8-26
DRBL-2----------------------------------------------------------------------------------------8-27
FEEDER------------------------------------------------------------------------ 8-28
ADJUST------------------------------------------------------------------------------8-28
FUNCTION--------------------------------------------------------------------------8-29
FAX------------------------------------------------------------------------------ 8-30
List of SSSW------------------------------------------------------------------------8-30
List of MENU------------------------------------------------------------------------8-31
List of NUM--------------------------------------------------------------------------8-31
Setting of NCU Parameters-----------------------------------------------------8-32
TONE/PULSE-------------------------------------------------------------------------------8-32
DIAL TONE-----------------------------------------------------------------------------------8-33
2nd DIAL TONE-----------------------------------------------------------------------------8-33
BUSY TONE 0-------------------------------------------------------------------------------8-34
BUSY TONE 1-------------------------------------------------------------------------------8-34
REORDER TONE--------------------------------------------------------------------------8-35
AUTO RX-------------------------------------------------------------------------------------8-35

CNG DETECT-------------------------------------------------------------------------------8-35
RKEY------------------------------------------------------------------------------------------8-35
PBX DIAL TONE 1-------------------------------------------------------------------------8-36
PBX BUSY TONE--------------------------------------------------------------------------8-36
TESTMODE------------------------------------------------------------------- 8-37
PRINT---------------------------------------------------------------------------------8-37
FAX------------------------------------------------------------------------------------8-38
MODEM---------------------------------------------------------------------------------------8-38
FACULTY-------------------------------------------------------------------------------------8-39

Installation Procedure
How to Check this Installation Procedure--------------------------------9-2
Description on the parts included in the package-------------------------- 9-2
When Using the Parts Included in the Package---------------------------- 9-2
Symbols in the Illustration-------------------------------------------------------- 9-2
Host Machine-------------------------------------------------------------------9-3
Selecting the Site of Installation------------------------------------------------- 9-3
Points to Note before Using Wireless LAN----------------------------------- 9-4
Points to Note before Installation----------------------------------------------- 9-4
Table of Options Combination--------------------------------------------------- 9-4
Checking the Contents------------------------------------------------------------ 9-5
Unpacking and Installation Procedure----------------------------------------- 9-5
Wireless LAN Board-C1------------------------------------------------------9-8
Checking the Contents------------------------------------------------------------ 9-8
Check Items when Turning OFF the Main Power-------------------------- 9-8
Installation Outline Drawing------------------------------------------------------ 9-8
Installation Procedure-------------------------------------------------------------- 9-8
Setting After Installation---------------------------------------------------------- 9-11
Control Interface Kit-C1---------------------------------------------------- 9-12
Points to Note at Installation----------------------------------------------------9-12
Checking the Contents-----------------------------------------------------------9-12
Check Items when Turning OFF the Main Power-------------------------9-12
Installation Outline Drawing-----------------------------------------------------9-12
Installation Procedure-------------------------------------------------------------9-12
MiCARD Attachment Kit-A1----------------------------------------------- 9-16
Points to Note at Installation----------------------------------------------------9-16

Check Items when Turning OFF the Main Power-------------------------9-16
Installation Outline Drawing-----------------------------------------------------9-16
Checking the Contents-----------------------------------------------------------9-16
Installation Procedure-------------------------------------------------------------9-17
Checking after Installation-------------------------------------------------------9-27
When IC-CardReader is not Enabled by the Server-------------------------------9-27
When IC-Card Reader is Enabled by the Server-----------------------------------9-27
Copy Card Reader-F1------------------------------------------------------ 9-28
Points to Note at Installation----------------------------------------------------9-28
Check Items when Turning OFF the Main Power-------------------------9-28
Installation Outline Drawing-----------------------------------------------------9-28
Checking the Contents-----------------------------------------------------------9-28
Card Reader-F1-----------------------------------------------------------------------------9-28
Copy Card Reader Attachmentt-G1----------------------------------------------------9-29
Installation Procedure-------------------------------------------------------------9-29
Setting After Installation----------------------------------------------------------9-37

Appendex
Service Tools---------------------------------------------------------------------- II
Special Tools---------------------------------------------------------------------------- II
Solvents and Oils---------------------------------------------------------------------- II
General Timing Chart-----------------------------------------------------------III
General Circuit Diagram------------------------------------------------------- IV
General Circuit Diagram (1/2)----------------------------------------------------- IV
General Circuit Diagram (2/2)------------------------------------------------------V