Canon ImagePROGRAF PRO-2100 4100 6100 PRO-521 541 561 Service Manual

CONTENTS
About This Document… …………………………………………………………………………………………… 3
PRODUCT OUTLINE…………………………………………………………………………………………………… 7
1-1. Product Overview… ………………………………………………………………………………………………………………………… 8
1-2. Features………………………………………………………………………………………………………………………………………… 10
1-3. Product Specifications…………………………………………………………………………………………………………………… 11
1-4. Special Notes………………………………………………………………………………………………………………………………… 26
MECHANISM… ……………………………………………………………………………………………………… 29
2-1. Main Unit Configuration……………………………………………………………………………………………………………… 30
2-2. Operation Principle… …………………………………………………………………………………………………………………… 34
2-3. Initial Flowchart… ………………………………………………………………………………………………………………………… 85
INSTALLATION… …………………………………………………………………………………………………… 89
3-1. Printer Installation, Transportation, Reinstallation………………………………………………………………………… 90
3-2. Connection Settings for Remote Service………………………………………………………………………………………… 93
MAINTENANCE, CONSUMABLE PARTS……………………………………………………………………101
4-1. Outline… ………………………………………………………………………………………………………………………………………102
4-2. Periodic Replacement Parts……………………………………………………………………………………………………………103
4-3. Consumable Parts… ………………………………………………………………………………………………………………………104
4-4. Periodic Maintenance……………………………………………………………………………………………………………………108
TROUBLESHOOT… …………………………………………………………………………………………………109
5-1. Failure Diagnosis in Start-up Systems… …………………………………………………………………………………………110
5-2. Nozzle Check Pattern… …………………………………………………………………………………………………………………112
5-3. Error Code Outline…………………………………………………………………………………………………………………………121
DISASSEMBLY AND REASSEMBLY……………………………………………………………………………217
6-1. Introduction… ………………………………………………………………………………………………………………………………219
6-2. Disassembly and Reassembly…………………………………………………………………………………………………………226
SERVICING FUNCTIONS AND TOOLS… ……………………………………………………………………577
7-1. Servicing Functions Outline……………………………………………………………………………………………………………578
7-2. Service Mode…………………………………………………………………………………………………………………………………581
7-3. iPF PRO Service Tool………………………………………………………………………………………………………………………634
7-4. PCB Replacement Mode…………………………………………………………………………………………………………………635
7-5. Recovery Mode……………………………………………………………………………………………………………………………637
7-6. Log Mode………………………………………………………………………………………………………………………………………642
7-7. Appendices……………………………………………………………………………………………………………………………………644

UNIT CONFIGURATION……………………………………………………………………………………………649
8-1. PCB … ……………………………………………………………………………………………………………………………………………650
8-2. Sensors… ………………………………………………………………………………………………………………………………………654
8-3. Motors and Solenoids……………………………………………………………………………………………………………………656
8-4. Fans… ……………………………………………………………………………………………………………………………………………657
8-5. Block Diagram… ……………………………………………………………………………………………………………………………659
8-6. Main Controller PCB Connectors……………………………………………………………………………………………………660

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